GIGABAR® Glass Fiber Reinforced Polymer (GFRP)
... providing long lasting & new age “GREEN” solution to ageing Infrastructure.
GIGABAR® Glass Fiber Reinforced Polymer (GFRP) bars redefine the standards of reinforcement in modern construction. With unmatched properties like rustproof durability, double the strength of steel, and 75% lighter weight, GIGABAR® offers an advanced, cost-effective alternative to traditional steel rebar. Engineered for superior performance, GIGABAR® saves up to 20% in costs compared to steel, making it an economical yet high-performing solution for diverse construction and engineering needs.
Aeron Composite proudly presents GIGABAR®, our premium range of GFRP bars, mesh, and bent elements. These products have become essential components in modern construction, setting new benchmarks in strength, durability, and sustainability. Designed to outperform traditional materials like steel, GIGABAR® is a game-changer in the field of reinforced concrete construction.
Product Range
GIGABAR® FRP Rebars
GFRP bars are a cutting-edge alternative to traditional steel reinforcement in concrete structures. They excel in corrosion resistance, remaining unaffected by rust or chemical exposure, making them ideal for harsh environments. At up to 80% lighter than TMT bars, GFRP bars are easier to handle, transport, and install, significantly reducing labor and logistical challenges. Despite their lightweight design, they boast a superior strength-to-weight ratio, offering performance comparable to or better than steel. GFRP bars are redefining durability and efficiency in modern construction.
GIGAMESH® FRP Mesh
GIGAMESH FRP Mesh, crafted from interwoven strands of GFRP, is designed to reinforce concrete slabs, walls, and other structural elements. Offering exceptional corrosion resistance, lightweight properties, and high strength, GIGAMESH is a reliable choice for durable and efficient construction, delivering the same trusted advantages ® as GIGABAR FRP Rebar by Aeron Composite.
GIGABENT® FRP Bent Elements
GIGABENT FRP Bent Elements are precision-engineered structural components made from Glass Fiber Reinforced Polymer, combining glass fibers with a durable polymer resin matrix. Designed with tailored bends, angles, or curves, GIGABENT elements are ideal for diverse construction and infrastructure applications, offering unmatched strength, corrosion resistance, and adaptability for complex structural requirements.
Advantages of Fiberglass Rebar
- Ease of Installation & Handling
- Corrosion/Chemical Resistance
- Electrical Non-Conductivity
- Environmentally Friendly
- Thermal Non-Conductivity
- EMI/RFI Transparency
- Termite Proof
- High Strength
- Light Weight
- Low Cost
GFRP Bar vs. TMT Bar / CRS TMT Bar / Stainless Steel TMT Bar
PROPERTIES | Grade 500 | GFRP | COMPARISON |
---|---|---|---|
Tensile strength MPa | 500 min | 800-1100 | Stronger |
Weight/Meter 8mm | 0.395 kg | 0.080kg | Lighter |
Bar Length | 12 meter | upto 100 meters | Better improvement |
Durability embedded | 50 years | (+) 100years | More durable |
Class III and IV | (+/-)5 years | (+) 100 years | More durable |
Corrosion resistance | No | Yes | More durable |
Electric conductivity | Yes | No | No accidents risk |
Thermal conductivity | Yes | No | Does not dissipate heat |
Concrete covering | 35mm - 45mm | 20mm | Lower concrete volume |
Shear Strength | 120 | 170 | Higher |
Bond strength MPa/N/mm^2 | 14* | 12.5 | Lower |
Compression MPa/N/mm^2 | 500 | 450 | Lower |
Modulus of Elasticity [Gpa] | 160-200 | 65 | Lower |
Elongation [%] | 12% (min.) | 4% (max.) | Lower |
Density [ton/m^3] | 7.8 | 1.9 | Lower |
EMI/RFI Transparency | NO | Yes | Transparent To EMI/RFI |
Linear Expansion Coefficient (α*10⁻⁶/°C) | 13-15 | 9-12 | Lower |
Installation, Handling & Transport | High | Low | Cost Effective |
Environmental Impact | High | Low | 45% Less CO2 emission |
GIGABAR® FRP Rebar: Redefining Reinforcement
GIGABAR® by Aeron Composite complies with industry-leading standards, ensuring top-notch quality and performance:
IS 18256:
Fibre-Reinforced Polymer (FRP) Bars for Concrete Reinforcement Methods of Test
IS 18255:
Solid Round Glass Fibre Reinforced Polymer (GFRP) Bars for Concrete Reinforcement Specification
IRC:137-2022:
Guidelines on the Use of Fibre-Reinforced Polymer Bars in Road Projects
ACI 440.1R (2015):
Guide for the Design and Construction of Structural Concrete Reinforced with FRP Bars
ACI SPEC-440.6-08 (22):
Specification for Carbon Fiber-Reinforced Polymer Bar Material for Concrete Reinforcement (Reapproved 2022)
ASTM D7957:
Standard Test Method for Tensile Properties of Fiber Reinforced Polymer Matrix Composite Bars
Why Choose GIGABAR®?
Cost Savings:
Up to 20% cheaper than steel.
Durability:
Over 100 years of rustproof performance.
Theft-Resistance:
No resale value, minimizing theft risks.
Reduced Installation Costs:
Lightweight and easy to handle, cutting labor and transport expenses.
Enhanced Safety:
Non-conductive properties reduce accident risks.
Sustainable Construction:
Environmentally friendly with lower carbon emissions.
Handling and Storage Tips
Cutting:
Use a fine-blade saw or grinder; sealing bar ends is unnecessary.
Tying:
Tie with the same methods as steel.
Storage:
Durable outdoors, but UV protection is recommended for prolonged exposure.
GIGABAR® is the future of reinforcement. With innovative solutions for diverse structural applications, Aeron Composite is proud to deliver stronger, lighter, and more sustainable materials for modern construction needs.
Swimming Pool, Septic Tanks, Pre-Cast Walls, Industrial Floors, Roads, Electric Pole, Columns, Bridges, Foundations, Walls
Industry Segment
- Marine Application and many more…
- Telecommunication Industry
- Effluent Treatment Plants
- Road, Bridge & Tunnels
- Food & Pharmaceutical
- Airport & Railway
- Paper Industries
- Renewable Energy
- Chemical Plants
- Infrastructure
- Cooling Towers
- Power Plants
- Agriculture
- Refineries
- Oil & Gas