GIGABAR® Glass Fiber Reinforced Polymer (GFRP)

... providing long lasting & new age “GREEN” solution to ageing Infrastructure.

GIGABAR® Glass Fiber Reinforced Polymer (GFRP) bars redefine the standards of reinforcement in modern construction. With unmatched properties like rustproof durability, double the strength of steel, and 75% lighter weight, GIGABAR® offers an advanced, cost-effective alternative to traditional steel rebar. Engineered for superior performance, GIGABAR® saves up to 20% in costs compared to steel, making it an economical yet high-performing solution for diverse construction and engineering needs.

Aeron Composite proudly presents GIGABAR®, our premium range of GFRP bars, mesh, and bent elements. These products have become essential components in modern construction, setting new benchmarks in strength, durability, and sustainability. Designed to outperform traditional materials like steel, GIGABAR® is a game-changer in the field of reinforced concrete construction.

Product Range

GIGABAR® FRP Rebars

GFRP bars are a cutting-edge alternative to traditional steel reinforcement in concrete structures. They excel in corrosion resistance, remaining unaffected by rust or chemical exposure, making them ideal for harsh environments. At up to 80% lighter than TMT bars, GFRP bars are easier to handle, transport, and install, significantly reducing labor and logistical challenges. Despite their lightweight design, they boast a superior strength-to-weight ratio, offering performance comparable to or better than steel. GFRP bars are redefining durability and efficiency in modern construction.

GIGAMESH® FRP Mesh

GIGAMESH FRP Mesh, crafted from interwoven strands of GFRP, is designed to reinforce concrete slabs, walls, and other structural elements. Offering exceptional corrosion resistance, lightweight properties, and high strength, GIGAMESH is a reliable choice for durable and efficient construction, delivering the same trusted advantages ® as GIGABAR FRP Rebar by Aeron Composite.

GIGABENT® FRP Bent Elements

GIGABENT FRP Bent Elements are precision-engineered structural components made from Glass Fiber Reinforced Polymer, combining glass fibers with a durable polymer resin matrix. Designed with tailored bends, angles, or curves, GIGABENT elements are ideal for diverse construction and infrastructure applications, offering unmatched strength, corrosion resistance, and adaptability for complex structural requirements.

Advantages of Fiberglass Rebar

  • Ease of Installation & Handling
  • Corrosion/Chemical Resistance
  • Electrical Non-Conductivity
  • Environmentally Friendly
  • Thermal Non-Conductivity
  • EMI/RFI Transparency
  • Termite Proof
  • High Strength
  • Light Weight
  • Low Cost

GFRP Bar vs. TMT Bar / CRS TMT Bar / Stainless Steel TMT Bar

PROPERTIESGrade 500GFRPCOMPARISON
Tensile strength MPa500 min800-1100Stronger
Weight/Meter 8mm0.395 kg0.080kgLighter
Bar Length12 meterupto 100 metersBetter improvement
Durability embedded50 years(+) 100yearsMore durable
Class III and IV(+/-)5 years(+) 100 yearsMore durable
Corrosion resistanceNoYesMore durable
Electric conductivityYesNoNo accidents risk
Thermal conductivityYesNoDoes not dissipate heat
Concrete covering35mm - 45mm20mmLower concrete volume
Shear Strength120170Higher
Bond strength MPa/N/mm^214*12.5Lower
Compression MPa/N/mm^2500450Lower
Modulus of Elasticity [Gpa]160-20065Lower
Elongation [%]12% (min.)4% (max.)Lower
Density [ton/m^3]7.81.9Lower
EMI/RFI TransparencyNOYesTransparent To EMI/RFI
Linear Expansion Coefficient (α*10⁻⁶/°C)13-159-12Lower
Installation, Handling & TransportHighLowCost Effective
Environmental ImpactHighLow45% Less CO2 emission
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GIGABAR® FRP Rebar: Redefining Reinforcement

GIGABAR® by Aeron Composite complies with industry-leading standards, ensuring top-notch quality and performance:

IS 18256:
Fibre-Reinforced Polymer (FRP) Bars for Concrete Reinforcement Methods of Test

IS 18255:
Solid Round Glass Fibre Reinforced Polymer (GFRP) Bars for Concrete Reinforcement Specification

IRC:137-2022:
Guidelines on the Use of Fibre-Reinforced Polymer Bars in Road Projects

ACI 440.1R (2015):
Guide for the Design and Construction of Structural Concrete Reinforced with FRP Bars

ACI SPEC-440.6-08 (22):
Specification for Carbon Fiber-Reinforced Polymer Bar Material for Concrete Reinforcement (Reapproved 2022)

ASTM D7957:
Standard Test Method for Tensile Properties of Fiber Reinforced Polymer Matrix Composite Bars

Why Choose GIGABAR®?

Cost Savings:
Up to 20% cheaper than steel.

Durability:
Over 100 years of rustproof performance.

Theft-Resistance:
No resale value, minimizing theft risks.

Reduced Installation Costs:
Lightweight and easy to handle, cutting labor and transport expenses.

Enhanced Safety:
Non-conductive properties reduce accident risks.

Sustainable Construction:
Environmentally friendly with lower carbon emissions.

Handling and Storage Tips

Cutting:
Use a fine-blade saw or grinder; sealing bar ends is unnecessary.

Tying:
Tie with the same methods as steel.

Storage:
Durable outdoors, but UV protection is recommended for prolonged exposure.

GIGABAR® is the future of reinforcement. With innovative solutions for diverse structural applications, Aeron Composite is proud to deliver stronger, lighter, and more sustainable materials for modern construction needs.

Swimming Pool, Septic Tanks, Pre-Cast Walls, Industrial Floors, Roads, Electric Pole, Columns, Bridges, Foundations, Walls

Industry Segment

  • Marine Application and many more…
  • Telecommunication Industry
  • Effluent Treatment Plants
  • Road, Bridge & Tunnels
  • Food & Pharmaceutical
  • Airport & Railway
  • Paper Industries
  • Renewable Energy
  • Chemical Plants
  • Infrastructure
  • Cooling Towers
  • Power Plants
  • Agriculture
  • Refineries
  • Oil & Gas
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